Posted: Nov 23 2005 at 5:46pm | IP Logged
|
|
|
I just wanted to report back that my Titan is fixed (FINALLY!!) and back on the road again!
I received the TrueTrac dif. unit about a week after I ordered it from DTS and installed it over the weekend. It is by all appearances a much sturdier unit than the stock P.O.S. and bolted back in with no major problems. In fact, due to the fact that the axles are pressed in to the dif., it was harder to pull the old unit out than to install the new one, since you have to use a slide hammer to pop the axles out (after taking out the axle retainer bolts).
As it turns out, it wasn't exactly what I thought had happened. Even though the roll pin had started to come out, the spider gear pin cannot come out of the Electric locking diff assembly, because the pin actually sits inside the ring gear. My old unit had sheared off several teeth on the "spider" gears - the planetary gears (not the gears that the axles slide into). Amazingly, although there was a lot of large metal chunks from the broken gears, the Ring and Pinion somehow survived without getting a scratch! Also, instead of side shims, the Dana diff uses threaded adjusters that screw into axle tubes and that is how the backlash and side-bearing preload is adjusted - which is much easier than playing with shims.
I didn't even have to turn the adjusters to get the right preload or backlash (0.009" - which I determined from measuring the factory gears before disassembly).
All in all, it was a straightforward install, except that the axles actually press into the unit and I had to lightly tap them (with a heavy hammer) into place as they were pretty tight. This isn't a problem with the Truetrac since it doesn't have spider gears and the axle gears sit against a flat face in the carrier. The thought did occur though, that this is possibly why the stock gears are breaking - when the factory presses the axles into the side gears, which mesh with the planetary gears, it has to put stress on the planetary gears.
I am happy to say that the install was successful and there is no noise or whine at all from the diff or gears, and the thing really locks up both wheels when you get on the throttle - even with one wheel in gravel and the other on tarmac. Definitely worth the money, in my view but something which you shouldn't try yourself unless you have the tools for and experience with installing difs/gears.
BTW: Apparently, the factory says you must install new axle seals every time you pull out the axles, but the seals are behind the axle bearing which is held in by a retainer that you have to drill and split to remove and then press the new one back on with 6992 lbs of force. I didn't have an option here so I reinstalled the axles with the old seals and I'm keeping an eye out for any leaks.
Bottom line - If you want a true "locking" diff - without the clicking that a clutch or locker type gives you - buy the unit and get a competant shop to do the install and I believe you will be pleased with the results.
I'll let you all know if any problems develop.
|